Lean: Total Productive Maintenance (T.P.M)
An EFFECTIVE and SIMPLE way to keep your equipment running.
- Increased Understanding of Equipment for Operator
- Improve OEE to accommodate Takt Time
- Move Towards Preventive/Predictive Maintenance
The Key Concepts
Total Productive Maintenance Pillars
Operator involvement in regular cleaning, inspection, lubrication, and learning about equipment to maintain basic conditions and spot early signs of trouble.
A combination of preventive, predictive, and proactive maintenance to avoid losses, and planned responses to fix breakdowns quickly.
Common Problems
75% of All Equipment Breakdowns Have 2 Major Causes!
- Contamination
- Lack of Lube
OEE - Overall Equipment Effectiveness
How effectively does your equipment run? When you plan to run it? OEE = Availability X Performance Efficiency X Rate of Quality
6 Major Losses
- Breakdowns
- Setup & Adjustment
- Idling & Minor Stoppages
- Startup
- Reduced Speed
- Quality Defects & Rework
Autonomous Maintenance
Machine operators with proper training can detect 75% of all equipment related problems at an early stage.
